uniLoad

Automation with uniLoad

For machine types S31 and S33 with center distances of 650 mm (25.6") and 1000 mm (39.4"), a loading solution based on a linear portal cell with two parallel grippers is offered. The loading system is suitable for shafts up to a part length of 650 mm (25.6"), a part diameter of max. 260 mm (10.2"), and for chuck parts up to a part length of 100 mm (3.94") and a part diameter of max. 100 mm (3.94"). The loading system thus covers a large spectrum of the parts manufactured on these machines. Parts are supplied via a standardized pallet system. The base module’s enclosure, which is adapted to the machine design and equipped with a loading hatch as standard, allows for safe and clean operation of the system.

Benefits

  • Standard automation for a large range of parts
  • Cutting-edge set-up wizard for simple and fast setup
  • Quick setup and resetting in less than 15min
  • Very simple workpiece supply
  • No programming knowledge required
  • Expandable for your future needs

Technical specification

Machine Type

S31 and S33 with centre distance of 650 mm (25.6”) and 1000 mm (39.4”)
Spectrum of parts Shafts (chuck clamping not feasible)
Autonomy                                                                             5 pallets, depending on part size
Workpiece dimensions                                                                          

Part length: Chuck parts up to 100 mm (3.94") / Shaft parts up to 650 mm (25.6")

Part diameter: Chuck parts up to dia. 260 mm (10.2") / Shaft parts up to dia. 100 mm (3.94")

Gripping diameter: Shaft parts: min. dia. 6 mm (0.24") / max. dia. 100 mm (3.94"), chuck parts: min. dia. 6 mm (0.24") / max. dia. 260 mm (10.2")

Part weight: max. 5 kg (11 lbs) in alternating operation / max. 15 kg (33 lbs) with single gripper

Workpiece loading time                        

10–12 seconds (in alternating operation)

18 seconds (with single chuck gripper)

Reprovisioning time 7 seconds

Control system Operation via Siemens 9" screen and intuitive user interface

Construction and equipment                     

Basic frame with enclosure and setup door, Portal beam with single or dual gripper, pallet/conveyor belt and SPC/NIO output
Installation space approx.Width: 2650 mm (104"), length 1600 mm (63")
InterfaceSTUDER B3 Profinet loader interface
Standard gripper sets shafts

Dia. 6–18 mm (0.24–0.7")

Dia. 15–30 mm (0.6–1.18")

Dia. 29–45 mm (1.14–1.77")

Dia. 45–60 mm (1.77–2.36")

Dia. 60–80 mm (2.36–3.15")

Dia. 80–90 mm (3.15–3.54")

Dia. 90–100 mm (3.54–3.94")

 

 

Flyer uniLoad

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